Welding Electrode Classification for SMAW

Welding electrodes classification for Shielded Metal Arc Welding  (SMAW) by American Welding Society (AWS) is as follows.

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AWS Welding Electrode Classification for SMAW
AWS Welding Electrode Classification for SMAW

Mild Steel Coated Electrodes

Example Electrode Designation :

E7018-X

E –  Indicates that this is an Electrode.
70 – Indicates tensile strength. Measured in thousands of pounds per square inch.
1  – Indicates welding position.
8  – Indicates the coating, penetration, and current type used. (See Classification Table below)
X – Indicates that there are more requirements. (See Additional Requirements below)

WELDING POSITIONS

1All positions (Flat, Horizontal, Vertical (up), Overhead)
2Flat, Horizontal
4Flat, Horizontal, Overhead, Vertical (down)

CLASSIFICATION TABLE

ClassElectrode CoatingPenetrationCurrent Type
Exxx0Cellulose, SodiumDeepDCEP
Exxx1Cellulose, PotassiumDeepAC, DCEP
Exxx2Rutile, SodiumMediumAC, DCEN
Exxx3Rutile, PotassiumLightAC, DCEP, DCEN
Exxx4Rutile, Iron PowderMediumAC, DCEP, DCEN
Exxx5Basic, Low Hydrogen, SodiumMediumDCEP
Exxx6Basic, Low Hydrogen, PotassiumMediumAC, DCEP
Exxx7Basic, Iron Powder, Iron OxideMediumAC, DCEN
Exxx8 Basic, Low Hydrogen, Iron PowderMediumAC, DCEP
Exxx9 Basic, Iron Oxide, Rutile, Potassium MediumAC, DCEP, DCEN

ADDITIONAL REQUIREMENTS

SuffixAdditional Requirement
-1Increased toughness (impact strength).
-MMeets most military requirements – greater toughness,  lower moisture content as received after exposure, diffusible hydrogen limits for weld metal.
-H4, -H8, -H16Indicates the maximum diffusible hydrogen limit measured in millimeters per 100 grams (mL/100g). The 4, 8, and 16 indicates what the limit is. Example: -H4 = 4mL per 100 grams

LOW ALLOY STEEL COATED ELECTRODES

SUFFIX TABLE

SuffixSteel Alloy TypeSuffix Number Description
-A1Carbon-Molybdenum0.40 – 0.65 Mo
-B1Chromium-Molybdenum0.40 – 0.65 Cr 0.40 – 0.65 Mo
-B2Chromium-Molybdenum1.00 – 1.50 Cr 0.40 – 0.65 Mo
-B2LChromium-MolybdenumLower Carbon B2
-B3Chromium-Molybdenum2.00 – 2.50 Cr 0.90 – 1.20 Mo
-B3LChromium-MolybdenumLower Carbon B3
-B4LChromium-Molybdenum1.75 – 2.25 Cr 0.40 – 0.65 Mo
-B5Chromium-Molybdenum0.40 – 0.60 Cr 1.00 – 1.25 Mo
-B64.6 – 6.0 Cr 0.45 – 0.65 Mo
-B88.0 – 10.5 Cr 0.8 – 1.2 Mo
-C1Nickel Steel2.00 – 2.75 Ni
-C1LNickel SteelLower Carbon C1
-C2Nickel Steel3.00 – 3.75 Ni
-C2LNickel SteelLower Carbon C2
-C3Nickel Steel0.80 – 1.10 Ni
-NMNickel-Molybdenum0.80 – 1.10 Ni 0.40 – 0.65 Mo
-D1Manganese-Molybdenum1.00 – 1.75 Mn 0.25 – 0.45 Mo
-D2Manganese-Molybdenum1.65 – 2.00 Mn 0.25 – 0.45 Mo
-D3Manganese-Molybdenum1.00 – 1.80 Mn 0.40 – 0.65 Mo
-WWeathering SteelNi, Cr, Mo, Cu
-GNo required chemistry
-MMilitary grade May have more requirements

CHEMICAL SYMBOLS FOR THE ELEMENTS

CCarbon Most effective hardening element in steel
MnManganese Hardening element second to carbon
SiSilicon Deoxidizer, moderate strengthener
PPhosphorus Causes cracking if too high
SSulfur Aids in machining – Cracking problems like P
CrChromium Hardness (low) – corrosion resistance (high)
NiNickel Hardening element – better cold toughness
MoMolybdenum Hardenability – high temp tensile – creep strength
BBoron Very small amounts increase hardness
CuCopper Corrosion resistance (low) – cracking (high)
AlAluminum Deoxidizer – improves mechanical properties
TiTitanium Removes: Oxygen, S, N, and C
NNitrogen Improves strength – lowers toughness
CbColumbium Hardness – Improves mechanical properties
VVanadium Hardness – Improves mechanical properties